Reliability Leader with Adam Bahret
By Adam Bahret
RL 8-12: The Hidden Value of Maintenance: How Care and Craftsmanship Define Reliability
Season 8, Episode 12 of the Reliability Leader Podcast is here! This week, we dive into a topic that hits close to home for anyone who values reliable products: Maintenance and Its Role in Value and Reliability.
In this episode, listen to me share a compelling story of buying a Ducati Multi Strada, exploring how maintenance records, care, and the owner’s connection can predict a product's performance and longevity. From motorcycles to critical machinery, I break down how maintenance isn’t just a technical requirement—it’s a testament to trust and craftsmanship.
Why maintenance is a crucial part of reliability.
The role of certifications and individual accountability in critical applications.
What brands need to consider when creating products that depend on upkeep.
Listen now!
#ReliabilityLeader #Podcast #MaintenanceMatters #ProductReliability #Leadership #Innovation
RL# 8-11: The Real Meaning of Reliability: Building Products That Last
Reliability isn’t just about machines—it’s about understanding how things work in the real world. In this episode of the Reliability Leader Podcast, I share why defining "reliability" clearly is the key to success. Whether it’s a car, a medical device, or even a product you use every day, knowing how it’s meant to be used, where it’s used, and how long it’s expected to last makes all the difference.
I also talk about real-life examples—like how a simple cleaning product caused unexpected failures in a medical device. It's these little things that can make or break a product.
This episode is all about making sure everyone—engineers, managers, and even executives—are on the same page when it comes to reliability. Let’s dig into how we can design products that last and keep customers happy.
Listen Now!
#reliabilityleader #podcast #productdesign #leadership #reliability
RL # 8-10: Is MTBF Really Worth It? Unpacking the Legacy of Mean Time Between Failure
Welcome back to the Reliability Leader Podcast! In this episode, I’m talking about Mean Time Between Failure (MTBF), a number we use a lot but might not actually need. MTBF sounds useful, but it often just creates more questions than answers. I’ll share why we still use it, the problems it can cause, and some simpler ways to measure success.
Listen now!
#reliabilityleader #betterchoices #futureofwork #podcast
RL#8-9 :Beyond the Prototype: How Tech Companies Scale and Succeed
Hey everyone! In this episode of the Reliability Leader Podcast, I chat with Dan Holzer from Ground Up Innovations. We dive into how tech companies grow, the big choices they face, and the mix of skills needed to create reliable products. Dan shares some cool stories from his journey in the tech world, from startups to industry giants. You won’t want to miss these insights!
Catch the full episode now
#ReliabilityLeader #TechTalk #Innovation #Podcast #CompanyGrowth"
RL#8-8 : Engineering Resilience: Testing Limits with Dan McGinnis
Season 8, Episode 8 of the Reliability Leader Podcast is here! Join me as I catch up with Dan McGinnis from Unified Test Labs on the latest in engineering reliability. This episode dives into the rigorous testing of innovative technology—think massive drones, heavy-duty heaters, and powerful compressors. Dan shares his hands-on experience, uncovering how pushing products to their breaking point reveals their true resilience and uncovers essential design improvements.
Whether you're in engineering, product design, or simply interested in technology’s limits, this episode is a must-listen!
Listen Now!
Here’s Dan’s Information: https://ugpg2.com/
#ReliabilityEngineering #EngineeringTesting #Innovation #Podcast #Technology #ProductDesign #Resilience
RL# 8-7 : How is Cold Chain Mastery Safeguarding Temperature-Sensitive Products?
Hey everyone! In this episode of The Reliability Leader Podcast, I sat down with my good friend Dan Mcginnis, Director of Unified Test Labs. We dive deep into the challenges of cold chain logistics and how temperature-sensitive products like vaccines and pharmaceuticals are kept safe during transport. Dan shares some incredible insights into the innovations shaping the future of reliability in this critical industry.
You won’t want to miss this one!
Listen now!
For more information about Unified Test Labs, visit: https://ugpg2.com/
#ColdChain #ReliabilityLeader #Logistics #Innovation #SupplyChain #Podcast
RL# 8-6 : Exploring Industry Shifts with Andrea Condon: Business Development Insights at ACORN
In this latest episode of the Reliability Leader Podcast, I had a conversation with Andrea Condon, Business Development Manager at ACORN Product Development. We talked about how companies are dealing with today’s challenges, from changes in technology to shifts in the business world, all while facing global uncertainties. Andrea shared her experience in product development, the move toward more careful business approaches, and the importance of building strong, long-lasting client relationships in a competitive market.
Listen Now!
#ReliabilityLeader #Podcast #ProductDevelopment #BusinessInnovation #Leadership #ACORNDevelopment"
RL# 8-5 Reliability Growth: How to Systematically Improve Product Lifespan
Welcome to another episode of the Reliability Leader Podcast! In this episode, I dive into one of the most important concepts in product development—reliability growth. We explore how measuring and improving product reliability throughout its lifecycle ensures top performance. I break down the 'bathtub curve' and show how reliability growth sits at the heart of delivering long-lasting products. Whether you're managing a new product launch or looking to improve your current offerings, this episode will provide you with actionable insights
Listen Now!
RL# 8-4: Redefining Reliability: The Power of HALT Testing
Hey everyone, Adam here! I'm excited to share the latest episode of the Reliability Leader Podcast, where I dive into why HALT (Highly Accelerated Life Testing) isn’t just about testing—it's about learning from failure. In this episode, I talk about why I think of HALT as "Highly Accelerated Failure Exploration" because it’s not about passing or failing a test. It's about pushing products to their breaking point to see how we can make them stronger and more reliable.
Listen Now!
RL# 8-3: Making Products Last Longer: The Power of Testing
In Season 8, Episode 3 of the Reliability Leader Podcast, I dive into how I use Accelerated Life Testing to make sure products last as long as they should. This episode is full of practical tips on how to test your products effectively and ensure they’re built to last.
Join me as I share why this type of testing is crucial for keeping products reliable and customers satisfied. You won’t want to miss these valuable insights!
Listen Now!
Alt Book: https://www.amazon.com/Adams-Perfect-Accelerated-Life-Test/dp/B0CXLW4KNW/ref=sr_1_2?asc_campaign=fddc9229cf312a98802caca3e484a955&asc_source=01HPSC557S3N9MA2MVJTEJ7DN5&tag=snx193-20
RL# 8-2: Designing for Reliability: The Power of Early RCM Implementation with Nancy Regan
This week, I’m excited to welcome back Nancy Regan, a reliable center maintenance expert with decades of experience. We dive deep into how Reliability-Centered Maintenance (RCM) plays a crucial role in the design process. Nancy shares incredible insights from her work with the US Navy and why RCM should be implemented as early as possible in a product's lifecycle.
We discuss practical strategies for improving reliability and how a multi-disciplinary approach can lead to better designs and maintenance processes.
Tune in now to explore how reliability can be built right from the start!
Listen now!
#ReliabilityLeader #Podcast #RCM #ReliabilityEngineering #Leadership #MaintenanceExcellence
Here is her YouTube info YouTube channel is @RCMTrainingOnline. The name is “RCM Training with Nancy Regan.” But you can use this link for the free RCM Overview course: https://www.youtube.com/playlist?list=PL1x9_FNw4dinTax8_-6paCsqxIi3zGWMZ
RL# 8-1: Revolutionizing Hydraulics: The Rise of Beltdraulics with Hiten Sonpal
In this fascinating episode of the Reliability Leader Podcast, I sit down with Hiten Sonpal, CEO of Rise Robotics, to discuss groundbreaking technology that's transforming industries—beltdraulics.
We explore how Rise Robotics is innovating hydraulic systems with belt-driven tech, offering 3x faster performance and greater reliability. Hiten shares his journey, from being inspired by Rise's tech to becoming CEO, and how this new advancement is set to revolutionize industries reliant on heavy machinery and automation.
If you're interested in cutting-edge technology and how it can improve your business operations, this is a must-listen!
Listen Now!
RL# 7-12: Maintenance & Tech Basics: How to Avoid Mistakes and Ensure Smooth Operations
Season 7, Reliability Leader Podcast Episode 12 is Live! Join me and Henry Chidgey as we dive into the basics of maintenance and technology. Learn how to avoid costly mistakes and ensure everything runs smoothly. Henry shares practical tips from his years in the railroad industry—don’t miss it!
Contact info: leadership@henrychidgey.com
Revolutionizing Reliability Academy
https://www.revolutionizereliability.com/Trial
RL# 7-11 :Will Blue-Collar Jobs Survive as AI Takes Over?
Season 7, Episode 11 of the Reliability Leader Podcast is now live! In this episode, I talk with my friend Henry Chidgey about how AI might change blue-collar work and what companies can do to prepare. Henry shares his experience from the railroad industry and his current work in consulting, offering practical tips for businesses that depend on skilled workers.
Contact info: leadership@henrychidgey.com
Revolutionizing Reliability Academy
https://www.revolutionizereliability.com/Trial
RL#7-10 :Rebuilding Old Parts with Paul Finelt
Season 7, Episode 10 of the Reliability Leader Podcast is now live! In this episode, Paul Finelt, the owner of Concurrent Resources and I had a conversation about how Paul and his team bring old, worn-out parts back to life using 3D scanning and new materials. It's all about keeping the past alive with modern tools.
Listen to the full episode now!
contact info: paul.finelt@finelt.com
RL#7-9:Creating Reliable Medical Devices: A Talk with Arash Samimi
Season 7 of the Reliability Leader Podcast is here! In today’s episode, Arash Samimi and I talk about how to make safe medical devices and how do we make sure these devices work well and safely?
RL#7-8: Mastering Reliability Growth: Exploring Repairable Systems with Andre Kleyner
In this episode, we dive into the complexities of reliability growth and repairable systems with my good friend and reliability expert, Andre Kleyner. We explore the nuances of modeling repairable systems and discuss how different degrees of repair impact failure rates and system reliability.
Listen to the full episode now!
Contact info:
https://www.linkedin.com/in/andrekl/
RL#7-7: How Can Gamma Distribution Improve Reliability Growth Testing?
Welcome to Season 7 of the Reliability Leader Podcast! In this latest episode, Andre kleyner and I are about to discuss the use of the Gamma Distribution in Reliability Growth Testing. How can this alternative to Chi-Square provide less conservative confidence estimates? Tune in to find out!
Listen to the full episode now!
RL#7-6: The Power of Testing: Ensuring Reliability and Customer Satisfaction with Dan McGinness
Season 7 of the Reliability Leader Podcast is live! In the latest episode, Dan McGinness and I discussed the importance of testing early and often in the design process. We share real-world stories and insights on how to improve product reliability and avoid costly mistakes.
Listen to the full episode now!
RL#7-5: Learning to design better by incorporating “test, analyze, fix, test”"
Season 7 of the Reliability Leader Podcast is live! In this episode, I sat down with Dan McGinnis to discuss the challenges and lessons learned in reliability testing. How can we ensure product reliability while innovating and scaling up production?
RL#7-4: Real-World Reliability Testing with Dan McGinnis
Season 7 of the Reliability Leader Podcast is live! Today’s episode features Dan McGinnis from Unified Labs. We talk about Reliability Growth Testing (RGT) - why it's important, how to do it, and the benefits it brings to your work.
Don't miss this useful and practical discussion.
RL#7-3: How to optimize the product development business strategy
Season 7 of the Reliability Leader Podcast is live! In this 3rd episode, I sat down again with Dan Holzer, CEO of Ground Up Innovations, to discuss how to optimize the product development business strategy
RL#7-2: Testing and iterating with Dan Holzer
Season 7, episode 2 of the Reliability Leader Podcast is live! In the latest episode, I sit down with Dan Holzer, founder of Ground Up Innovations, to discuss bridging the gap between prototype and high-volume manufacturing.
RL#7-1 Project Management and Design
Season 7 of the Reliability Leader Podcast is live! In this first episode, I sit down with Teresa Nelson, Project Management Consultant at Phases Project Management, to discuss common mistakes in project management and how to avoid them.
RL#6-12: Doing FMEA online
In this episode, FMEA guru Carl Carson and I discuss the challenges of conducting an FMEA session virtually in the age of remote work. Does it bring the same value as in-person meetings? How do you engage members? Listen to this episode for 3 major tips that we discuss.
RL# 6-11: State of Semiconductor Industry With Wayne Johnson
RL#6-8: Holy Trinity of Reliability Testing - ALT
Today's episode is about Accelerated Life Testing (ALT). This is considered one among the three testing methods that are considered the Holy Trinity of Reliability Testing. Why do this test? How to do? What are the benefits?
RL#6-7: Management Styles with Jeff Gould
Jeff Gould joins the podcast again - this time to share his stories on different Management styles practiced in the industry. Management is a key part of Reliability Engineering projects & this episode gives insights to explore & experiment.
RL# 6-6: Reinvention with Dr. Nadya
In this special episode, Dr. Nadya Zhexembayeva joins us to talk about her work - Reinvention. What is reinvention? Why this framework is needed? and how it can be applied to the product development process.
Resources from Dr. Nadya:
- To test some of the reinvention tools with a community of 500+ professionals from all over the world, join the free live online Easy Reinvention Lab here.
- Get more data and insights shared by Dr. Nadya Zhexembayeva, download the free 85-page preview of her latest book, "The Chief Reinvention Officer Handbook: How to Thrive in Chaos," here.
RL#6-5: Miki Rosenberg
Adam sits down with Guest Miki Rosenberg, VP of Strategic Technologies, Medtronic Surgical Robotics. In this episode, they discuss how to introduce & effectively execute Reliability Testing in a high-priority, fast-paced development program.
RL#6-4: Nelson Rego
Guest Nelson Rego shares his perspectives on how to bring Reliability Culture into product development. Adam & Nelson discuss how to tie in specific outcomes of tasks to program goals, what to measure, and how to balance development with Time-to-market pressure.
RL#6-3: Charles Jablonski Mueller Water Products
Charles Jablonski from Mueller Water Products talking about Accelerated Life Testing (ALT). Example cases, Learnings, and how it ties within the Product development program.
RL#6-2: Better Demonstration Tests with Charles Recchia
RL#6-1: Leyla Mirmomen - Optimuos
Episode Guest Leyla Mirmomen shares her journey to starting Optimuos and how her Engineering background has helped identify & provide services to clients. Adam explores how physics-based simulations could be applied to Reliability Engineering.
RL# 5-12: Chat with Dan Burrows on DOE
In this free flowing conversation, Dan Burrows shares his knowledge on Design of Experiments (DOE). What are the fundamentals & how is it being used in Relibaility Engineering.
RL#5-11: Planning Reliability Tests for Bearings
How do you approach Reliability Testing for a bearing on a Robot System? This short episode discusses the different aspects to consider. L10 life is commonly quoted as a metric for bearing life. But to measure Reliability with confidence, individual operating conditions & system layouts should be considered.
RL# 5-10: Weibull Analysis in a nutshell
A quick refresher on Weibull Analysis for Reliability Engineering. What is a Weibull plot? How are the results used in understanding the failure rates of the population? The episode explains a simple way to understand the complexity of the plots.
RL# 5-9: Using 'Red Cell' to find weakness
Red Cell is an idea used in the military to create an elite unit of outsiders to intentionally launch an attack on oneself to uncover weakness. Similar techniques are used in hacking competitions, Bug finding bounties, & banking sector security. How can we adapt this for Reliability Engineering & use it during product development? The episode explores some of the ways it can be used to improve product reliability.
RL# 5-8: Andre Kleyner on Reliability Engineering education
Andre and Adam discuss how reliability engineers grow in their careers and find sources for educational content. Andre shares how RAMS conference is different, how to teach reliability, and what has been his own journey. Andre Kleyner is a renowned author and editor for the Wiley series on Reliability & Quality.
RL# 5-7: HALT stories with Neil Dotenbaugh: Live from RAMS
Neil Dotenbaugh from ESPEC shares real stories of how Time-to-market pressures teams to release the product without completing reliability tests and how HALT test results can inform the design team. We also discuss how to accelerate the parameters in accelerated testing and his latest conference paper: Doing HALT with fewer samples.
RL# 5 - 6: Don't neglect Software Reliability with Dr. Kishor Trivedi: Live from RAMS
In this eye-opening episode, Dr. Kishor Trivedi from Duke University shares how software is a major cause of failures in complex systems. Shares ideas on how to treat software as a wearing-out component, how to test for failures, identify improvement areas, and plan software maintenance. He also stresses the need for more research on software reliability failures.
Resource: Book "Handbook of Software Aging and Rejuvenation"
RL# 5 - 5: Statistics in Reliability with Felix Chen: Live from RAMS
Felix Chen talks about how he got into the Reliability Engineering field and his current experience managing product failures. What metrics to use for reliability? How to best describe it to other stakeholders? How do metrics drive the program? He also highlights the importance of Statistics, and how it can be used to quantify the uncertainty in predicting Reliability.
RL# 5-4: Choosing the right Training Program with Chris Jackson: Live from RAMS
Lots of resources are available to learn Reliability Engineering, how do you choose the best Reliability program to train your team? In this episode, Chris Jackson breaks down the factors to consider when choosing to invest in training programs, insights on whom to train among Organizational teams, and spills the beans on his next educational project.
RL# 5-3 How Reliability ties to ESG goals with Charles Bourland: Live from RAMS
RL# 5-2 I catch up with Cami Page from ESPEC at RAMS
Cam Page takes some time from her exhibit at the RAMS conference to discuss HALT testing and how it has grown in multiple industries.
RL #5-1 Wayne Nelson and Data Analysis
I was very fortunate to have Dr Wayne Nelson as a guest on Reliability Leader. We both attended the RAMS conference in Orlando this year and he was gracious enough to discuss his upcoming new edition of his 2003 book "How to Analyze Recurring Events Data."
RL#4-12 How I almost got punched in the face at work
Setting out to build a new reliability department taught me a lot about the right way to integrate reliability into product development. I almost learned the really hard way, but luckily corrected my path in time.
RL#4-11 Handling unforseen issues
Rick Sprenkle and I discuss how different personality types handle unforeseen issues when they arise.